P-LED
LED Tube PCB Paste Printer
The ideal printer that serves long LED Tube PCB up to 1.524 m!
JUKI's P-LED is the ideal choice for high-performance LED Tube PCB paste printing. Designed to cater to ultra-long LED tube PCBs up to 1524mm in length, the P-LED is packed with advanced features that guarantee precision, reliability, and efficiency. Equipped with a cutting-edge 2D paste inspection system, it effortlessly identifies insufficient paste, bridging, and other defects, ensuring quality production every time. Like all JUKI printing solutions, the P-LED undergoes rigorous testing to certify unmatched performance for critical applications.
With a quick setup time of less than 10 minutes and cycle times under 15 seconds, the P-LED streamlines production processes, enhancing productivity for demanding operations. Its industrial-grade features, such as automatic PCB thickness adjustment, customizable stencil frame sizes, and a versatile cleaning system, make it a powerful addition to any manufacturing line. The optional SPI Closed-loop capability, barcode scanners for traceability, and environmental monitoring tools further reinforce its adaptability and efficiency, enabling manufacturers to meet the highest standards in LED production.
Specifications
| Item | Performance |
| Machine Alignment Capability | 2CmK @ ±15 microns 4 Sigma |
| Process Alignment Capability | 2CpK @ ±30 microns 4 Sigma |
| Core Cycle Time (excluding printing & cleaning time) | <15 secs |
| Product Changeover Time | <5 secs |
| New Product Set-up Time | <10 secs |
| Item | Facilities Requirement |
| Power Supply | AC220V ± 10% 50/60Hz |
| Power Consumption | 3kW |
| Air Supply | 4 ~ 6Kgf/cm2 |
| Dimension (excluding signal tower) | 2,570 mm (L) x 1,210 mm (W) x 1,509 mm (H) |
| Machine Weight | 1,800kg |
| Item | Board HandlingConveyor Height |
| Max. Size (L x W) | 1,524 mm x 350 mm |
| Min. Size (L x W) | 80 mm x 50 mm |
| Thickness | 0.8~6 mm |
| PCB Thickness Adjustment | Automatic |
| PCB Max. Weight | 5kg |
| PCB Edge Clearance | 3.5mm |
| PCB Bottom Clearance | 15mm |
| Clamping Method | Top clamp (Manual) & Motorized side clamp |
| Support Method | Std. Magnetic support pins, bars, blocks |
| Conveyor Direction | L to R, R to L, R to R, L to (software control) |
| Conveyor Height | 900 ± 40 mm |
| Conveyor Speed (max.) | 1,500 mm/s |
| Conveyor Width Adjustment | Automatic |
| Item | Operator Interface |
| Hardware | LCD Monitor, Mouse & Keyboard |
| Operating System (OS) | Windows 7 or Higher |
| Control Method | Industrial PC controlled |
| I/O Interface | SMEMA Standard |
| Item | Printing Parameters |
| Stencil Frame Size (L x W) | Adjustable, 720 mm x 300 mm to 1,800mm x 750mm |
| Printing Table Adjustment Range | X: ±10 mm, Y: ±10 mm/ : ± 2° |
| Print Speed | 10~200 mm/s |
| Squeegee Pressure | 0.5~15kg (program control) |
| Squeegee Type | Std.: Metal 280/350mm, Option: Rubber |
| Printing Stroke Direction | Left to Right, Right to Left |
| Squeegee Angle | Std. 60º, Option 45º, 50º, 55º |
| Cleaning System | Auto wet, dry, vacuum (Software select) |
| Item | Optical System |
| Field-of-View (FOV) | 8mm x 6mm |
| Fiducial Types | Circle, triangle, square, diamond, cross |
| Fiducial Size | 0.5~4.0mm |
| Vision Methodology | CCD camera look up & down |
| 2D Inspection | Max. 100 windows to inspect missing & insufficient (std.) |
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A JUKI America Inc. Electronics Assembly Division product specialist will be in contact with you within 24-48 hours.
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