JM-100
Advanced MI Solution
Achieve higher quality and labor savings by automating manual insertion!
The JM-100 is a versatile hybrid solution designed to automate manual insertion processes while delivering precision and efficiency. Engineered with JUKI's innovative Takumi head featuring 8 nozzles and a dynamic laser sensor, the JM-100 adapts effortlessly to component heights up to 22mm, ensuring consistent accuracy and faster cycle times. With insertion speeds of 0.6 seconds per component, self-calibration capabilities, and automatic nozzle changes, this machine optimizes production lines for high-mix and large-format assembly while eliminating the labor-intensive nature of manual operations.
Capable of handling PCBs up to 800mm x 360mm in indexing mode, the JM-100 transforms manual insertion tasks into streamlined automated workflows. Its advanced design equips engineers with a reliable, adaptable platform to tackle diverse manufacturing challenges, ensuring high-quality output, improved productivity, and reduced operational costs.
*Key Feature*
Active Clinching
The JM100 Multi Task Platform's clinch unit is a sophisticated and precise component designed to enhance the reliability and efficiency of electronic assemblies. This unit effectively bends the lead sections of inserted components, ensuring they remain securely attached to the board. It accommodates various lead pitches from 5 mm to 20 mm and supports lead diameters ranging from 0.45 mm to 1.0 mm.
The clinch method offers flexible options including inward from the outside, outward from the inside, counterclockwise (CCW) rotation, and clockwise (CW) rotation. The unit features a five-axis system: CX and CY axes for horizontal movements, and CZ, CT, and CC axes for vertical claw movements, claw rotation, and claw opening/closing, respectively. This configuration supports precise positioning and secure lead mounting, even for boards up to 410×360 mm in size.
Automate Insertion, Accelerate Production
Takumi Head with Variable Height Laser
Effortless precision as the laser sensor adapts automatically to component height.
Revolutionary 3D Image Recognition
Measure every component bottom with unparalleled precision and accuracy.
On-the-Fly Lead Straightening
Minimize waste and eliminate insertion errors with real-time lead alignment.
Innovative 90-Degree Component Support
Form and insert components at the perfect angle with precision and ease.
Specifications
| Item | JM-100 |
| Model | Standard Specification (L size PCB) Clinch specification (L size PCB) When using/not using the clinch unit) |
| Board Size Single clamping Double clamping | 50 x 50 mm～410 x 360 mm 80 x 100 mm～410 x 360 mm 50 x 50 mm～800 x 360 mm 80 x 100 mm～800 x 360 mm |
| PCB weight | Max. 4 kg |
| Component height | Max. 30 mm |
| Component size Laser recognition Vision recognition | 0603～□50 mm □3 mm 78 x 48 mm or 85 x 25 mm |
| Insertion speed (Insertion components) Vacuum nozzle Gripper nozzle | 0.6 sec/part 0.8 sec/part |
| Placement accuracy (SMT) Laser recognition Vision recognition | ±0.05 mm (3o) ±0.04 mm |
| Power supply | 200 to 415V AC 3-phase |
| Apparent power | 1.8kVA |
| Circuit breaker | Standard |
| Operation air pressure | 0.5±0.06MPa |
| Air consumption (standard) | 82L/min |
| Conveyor height | 900 mm ±20 mm |
| Machine dimension (WxDxH) | 1,500 x 1,500 x 1,45 mm |
| Mass (appoximately) | 1,300 kg |
Get in touch!
A JUKI America Inc. Electronics Assembly Division product specialist will be in contact with you within 24-48 hours.
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