All New RV-2 3D System is the First of its Kind

visual inspection machineRunning at approximately 25-80 cm²/sec, the all new RV-2 3D system is one of the only AOI systems that can measure placement of LEDs relative to tooling holes on circuit boards and relative to each other.

The RV-2 3D system incorporates DLP technology to not only measure in 2D but also the height of components, features of components, lifted leads, solder joints, which will give you a much better fall accuracy and overall reliability of inspection.

This machine will run at approximately 25-80 cm²/second, and you can adjust the field of view through the software.

We have two modes of programming, one is through a template mode where you leverage a library and a second mode that allows full flexibility to make custom algorithms and explain the math involved in measuring – for example LEDs relative to each other. It can inspect the accuracy of the alignment of LEDs which is the first of its kind in the world that can do that.

Watch the video below to hear Juki’s President Bill Astle unveil its capabilities and new features:

This video is also available in Spanish presented by Jose Rodriguez:


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RV-2 3D Features and Specifications »

iCube eXpansion Module Can Double Your Throughput

The all new iCube eXpansion Module from Juki can solder 3 or 4 boards at a time in parallel and doubles throughput.

High quality, flexibility and reliabilty offered in a complete all-in-one package is what you get with the inline iCube Selective Soldering System. Feature rich and designed for high-end production, the iCube is the answer to all of your soldering needs. Now with the addition of the eXpansion module, you can quickly change nozzles, single nozzles or double nozzles.

The second expansion module is identical to the first two solder pots in that it has the process camera. You can add dual process cameras and dual wire feeders so that it will automatically feed the solder pots.

We are excited to offer this upgrade to our already flexible selective soldering system with even more great features that result in doubled throughput.

Watch the latest video update on this new feature, presented by Bill Astle, President of Juki.


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See all features and specs of the iCube »

Our throughput has more than doubled and uptime is running at 98.7%. Very impressive!

BTW_portrait

BTW Inc.’s Electronic Contract Manufacturing services are founded in capability, flexibility and results. BTW’s primary goal is to obtain a deep understanding of our customer’s needs and apply these principals to a flexible and result oriented execution plan delivering customer success. Our Juki lines deliver the same capability, flexibility and results that we promise. Our new Juki KE-3010 High Speed Chip Shooters are yet another contribution to the history and future that we’ve come to rely on in our partnership with Juki.

Unique Electronics Manufacturing Solutions“The technical aspects of Juki’s products are enhanced by an organization and group of professionals that go beyond supplier relationship to the critical partnerships BTW holds dearly. Together, BTW & Juki create success for our ultimate OEM partners. I am very pleased with the performance of our four new Juki KE3010 placement machines. They are performing above and beyond my expectations. Juki service had us up and running in less than twelve hours after delivery. Our throughput has more than doubled and uptime is running at 98.7%. Very impressive!”

– Scott Oestreich, Engineering Manager, BTW Inc.


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BTW, Inc. Installs Four High Speed Chip Shooters – Juki Surpasses Expectations

Juki Automation Systems (JAS), Inc., a world-leading provider of automated assembly products and systems and part of Juki Corporation, is pleased to announce that BTW Inc. recently purchased and completed the install of four KE-3010 High Speed Chip Shooters. BTW has been a valued Juki customer for more than 20 years.

Scott Oestreich, Engineering Manager at BTW Inc., stated: “I just wanted to express my gratitude and appreciation with our recent purchase and installation of the four KE3010 machines. They are above and beyond my expectations as well as for all of us here at BTW.”

Since the install, collective data has displayed a more than doubled throughput as well as 98.7 percent uptime compared to about 72 percent on the previous line due to unforeseen operation issues.

“From sales to service everything went very well,” added Oestreich. “Juki’s service team did an excellent job as usual with the install and training, making a very smooth and timely transition as we were up and running production on the second line in less than 12 hours, which included tearing down the line, running the utilities, and setting and installing the new machines.”
Carlos Eijansantos, JAS Americas’ Sales Manager, commented: “Juki has had a long partnership with BTW and it is great to see their business continue to expand. The addition of the 3010s will help them meet their higher demand for capacity and give them the flexibility to continue the growth of their business.”

BTW’s electronic contract manufacturing services are founded on capability, flexibility and results. The company’s 24 years of serving many markets, many customer profiles and a wide range of assembly complexities have resulted in machining, practices, and skilled people focused on these principals.

BTWBTW’s primary goal is to obtain a deep understanding of its customers’ needs and apply these principals to a flexible and result oriented execution plan delivering customer success. 99 percent on time delivery and 99 percent delivered product quality have been ongoing metrics demonstrating these successes at, and with, BTW Inc. While complete product builds comprise the greatest percentage of BTW’s annual shipments, printed circuit assembly is the core of the company’s services. That is where Juki comes in.

The Juki lines deliver the same capability, flexibility and results that BTW promises its customers. The new Juki KE-3010 High Speed Chip Shooters are yet another contribution to the history and future that BTW has come to rely on in its partnership with Juki. Large board size, hybrid feeder capability and capacity, and increased speed contribution mirror the principals of service valued by the company’s customers.

Oestreich explained, “Furthermore, the technical aspects of Juki’s products are enhanced by an organization and group of professionals that go beyond supplier relationship to the critical partnerships BTW holds dearly. Together, BTW and Juki create success for our ultimate OEM partners.”


Juki Americas
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Learn More About Juki’s KE Series Machines »